Black BLK-SY10 Series Instrukcja Obsługi

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Skyjack Head Office 55 Campbell Rd. Guelph, Ontario N1H 1B9
Phone: 519-837-0888
Toll Free: 1-800-265-2738
Fax: 519-837-8104
www.skyjack.com
SJIII Compact Series
Service Manual
Models 3215 & 3219
Printed in Canada April 2008
Part No. 143909AA
Przeglądanie stron 0
1 2 3 4 5 6 ... 115 116

Podsumowanie treści

Strona 1 - Service Manual

Skyjack Head Office 55 Campbell Rd. Guelph, Ontario N1H 1B9Phone: 519-837-0888Toll Free: 1-800-265-2738Fax: 519-837-8104Email: [email protected]

Strona 2 - Skyjack Asia Pacific

SKYJACK, Page 11SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceSafety Precautions (Continued)Know and understa

Strona 3 - SERVICE AND MAINTENANCE

SKYJACK, Page 9SJIII SeriesSection 5 - Procedures Service and MaintenanceReprogramming Existing Tilt SwitchRed LEDGreen LED Light IndicatorsSet up bu

Strona 4

SKYJACK, Page 10 SJIII SeriesSection 5 - ProceduresService and MaintenanceT h e g r e e n L E D i. will turn on solid. Results: The switch is

Strona 5 - Section 1

SKYJACK, Page 11SJIII SeriesSection 5 - Procedures Service and MaintenanceLoad Sensing System - CE5.3-1 Control Module Pin Reference ChartPLUG PIN #

Strona 6 -  : 44 1691-676-235

SKYJACK, Page 12 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-2 LED Error Codes - Quick Reference ChartHELP Message LED indication EV

Strona 7 - Scope of this Manual

SKYJACK, Page 13SJIII SeriesSection 5 - Procedures Service and Maintenance5.3-3 LED Error Codes - Code Breakdown ChartDiagnostic sequence dependant o

Strona 8 - DANGER

SKYJACK, Page 14 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-3 LED Error Codes - Code Breakdown Chart (Continued)Vehicle Tilted 11Ve

Strona 9 - Safety Precautions

SKYJACK, Page 15SJIII SeriesSection 5 - Procedures Service and Maintenance5.3-4 Hand Held Calibration/Diagnostic Tool Key FunctionsWARNINGOnly traine

Strona 10

SKYJACK, Page 16 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-5 Control Module Load Calibration - Code Messages & DefinitionsDuri

Strona 11 - Jobsite Inspection

SKYJACK, Page 17SJIII SeriesSection 5 - Procedures Service and Maintenance F13: Low Height RangeThis message occurs at the end of calibration if the

Strona 12 - Replacement Parts

SKYJACK, Page 18 SJIII SeriesSection 5 - ProceduresService and Maintenance F44: Low PressureThis message indicates that the pressure is too low (0.

Strona 13 - Maintenance Hints

SKYJACK, Page 12 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceSafety Precautions (Continued)Know and understa

Strona 14

SKYJACK, Page 19SJIII SeriesSection 5 - Procedures Service and Maintenance Lower LoadedThis message is displayed while the platform is being lowered

Strona 15 - SKYJACK, Page 16 SJIII Series

SKYJACK, Page 20 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-6 Control Module Load Calibration Procedure1. Move the aerial platform

Strona 16 - SKYJACK, Page 17SJIII Series

SKYJACK, Page 21SJIII SeriesSection 5 - Procedures Service and Maintenance8. The display will show “Help: Press Enter”. By using Left/Right buttons,

Strona 17 - COMPACTS

SKYJACK, Page 22 SJIII SeriesSection 5 - ProceduresService and Maintenance24. The display will show “Calibrate: Loaded Empty? No”. Asking for conf

Strona 18

SKYJACK, Page 23SJIII SeriesSection 5 - Procedures Service and Maintenance39. Press ENTER to complete date entry (the system will store it).40. The

Strona 19

SKYJACK, Page 24 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-7 Curve/Group Codes ChartModel Number of Extension Platforms Curve Code

Strona 20

TMwww.skyjack.com

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SKYJACK, Page 13SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceMaintenance and Inspection ScheduleThe actual o

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SKYJACK, Page 14 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceHydraulic System & Component Maintenance an

Strona 23

SKYJACK, Page 15SJIII SeriesSection 1 - Scheduled Maintenance Service and MaintenanceAbout this SectionThis section contains the maintenance and inspe

Strona 24 - 1.2 Function Tests

SKYJACK, Page 16 SJIII SeriesSection 1 - Scheduled MaintenanceService and MaintenanceTable 1.1 Owner’s Annual Inspection RecordRecordingDateRecording

Strona 25

SKYJACK, Page 17SJIII SeriesSection 1 - Scheduled Maintenance Service and MaintenanceTable 1.2 Maintenance and Inspection ChecklistSerial Number: Mo

Strona 26

SKYJACK, Page 18 SJIII SeriesSection 1 - Scheduled MaintenanceService and Maintenance1.1 Scheduled Maintenance InspectionsBegin the scheduled main

Strona 27

SKYJACK, Page 19SJIII SeriesSection 1 - Scheduled Maintenance Service and Maintenance1.1-3 Entrance SideMain Power Disconnect Switch •Turn emergency

Strona 28

SKYJACK, Page 20 SJIII SeriesSection 1 - Scheduled MaintenanceService and Maintenance1.1-4 Battery Tray SidePothole Protection Device•Ensure mechan

Strona 29

Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USAPhone: 630-262-0005Toll Free: 1-800-275-9522Fax: 630-262-0006Email: service@

Strona 30

SKYJACK, Page 21SJIII SeriesSection 1 - Scheduled Maintenance Service and MaintenanceSteer Cylinder Assembly•Ensure steer cylinder assembly is -

Strona 31

SKYJACK, Page 22 SJIII SeriesSection 1 - Scheduled MaintenanceService and Maintenance1.1-5 Hydraulic/Electric Tray SideEnsure tray latch is secure an

Strona 32 - Table of Contents

SKYJACK, Page 23SJIII SeriesSection 1 - Scheduled Maintenance Service and Maintenance1.1-6 Platform AssemblyWARNINGEnsure that you maintain three poi

Strona 33 - Standard Operating Time

SKYJACK, Page 24 SJIII SeriesSection 1 - Scheduled MaintenanceService and MaintenancePowered Extension Control Console •(If Equipped)Ensure all

Strona 34

SKYJACK, Page 25SJIII SeriesSection 1 - Scheduled Maintenance Function Tests1.2 Function TestsFunction tests are designed to discover any malfunction

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SKYJACK, Page 26 SJIII SeriesSection 1 - Scheduled MaintenanceFunction TestsConventional(Back View)Compact(Back View)Platform/Off/Base Key SwitchPlatf

Strona 36

SKYJACK, Page 27SJIII SeriesSection 1 - Scheduled Maintenance Function TestsTest Emergency Lowering•1. Raise the platform.2. Locate holding valve

Strona 37

SKYJACK, Page 28 SJIII SeriesSection 1 - Scheduled MaintenanceFunction Tests1.2-3 Platform Control Console1. Ensure base “” emergency stop bu

Strona 38

SKYJACK, Page 29SJIII SeriesSection 1 - Scheduled Maintenance Function TestsTest Driving•1. Ensure path of intended motion is clear.2. Activate an

Strona 39

SKYJACK, Page 30 SJIII SeriesSection 1 - Scheduled MaintenanceFunction TestsTest Platform Raising/Lowering•WARNINGBe aware of overhead obstructio

Strona 40 - SKYJACK, Page 9SJIII Series

SKYJACK, Page 3SJIII SeriesSERVICE AND MAINTENANCETable of ContentsSection 1 - Scheduled Maintenance InspectionsTable of ContentsSection 2 - Maintenan

Strona 41 - SKYJACK, Page 10 SJIII Series

SKYJACK, Page 31SJIII SeriesSection 1 - Scheduled Maintenance Function TestsCONVENTIONALSCOMPACTSPothole Protection DevicePothole Protection DeviceCon

Strona 42 - SKYJACK, Page 11SJIII Series

SKYJACK, Page 32 SJIII SeriesSection 1 - Scheduled MaintenanceService and MaintenanceTest Tilt Sensor (If Equipped)•WARNINGBe aware of overhead o

Strona 43 - SKYJACK, Page 12 SJIII Series

SKYJACK, Page 1SJIII Series2Tables2.1a Specifications and Features (ANSI/CSA) ...

Strona 44 - 60315AI-CE-R

SKYJACK, Page 2 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.1a Specifications and Features (ANSI/CSA)MODEL

Strona 45 - SKYJACK, Page 14 SJIII Series

SKYJACK, Page 3SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.1a Specifications and Features (ANSI/CSA) (Cont

Strona 46 - SKYJACK, Page 15SJIII Series

SKYJACK, Page 4 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.1b Specifications and Features (CE)MODEL 3215 3

Strona 47 - Section 3

SKYJACK, Page 5SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.1b Specifications and Features (CE) (Continued)

Strona 48 - RHEOSTAT

SKYJACK, Page 6 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.1c Specifications and Features (AS)MODEL 3215 3

Strona 49 - 3.2 Hydraulic Symbol Chart

SKYJACK, Page 7SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.1c Specifications and Features (AS) (Continued)

Strona 50

SKYJACK, Page 8 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceFloor Loading PressureLocally Concentrated Pressure (LCP

Strona 51

SKYJACK, Page 4 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceThe Safety Alert Symbol identifies importan

Strona 52 - Qty. Description

SKYJACK, Page 9SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.2a Floor Loading Pressure (ANSI/CSA)lb. kg lb.

Strona 53

SKYJACK, Page 10 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.2b Floor Loading Pressure (CE)Wheel LCP** OUP*

Strona 54

SKYJACK, Page 11SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.2c Floor Loading Pressure (AS)kg lb. kg lb.KPa

Strona 55

Table 2.3a Maximum Platform Capacities (Evenly Distributed) (ANSI/CSA)600 lb. 250 lb.272 kg 113 kg550 lb. 250 lb.249 kg 113 kg900 lb. 300 lb. 800 lb.

Strona 56 - BACK VIEW

Table 2.3b Maximum Platform Capacities (Evenly Distributed) (CE)3215227 kg 2 Persons 113 kg 1 Person No Wind 1.5 x 3.53219227 kg 2 Persons 113 kg 1 P

Strona 57 - M149686AA_S3

Table 2.3c Maximum Platform Capacities (Evenly Distributed) (AS)400 0 227 kg 2 Persons 113 kg200 12.5 227 kg 1 Person 227 kg400 0 249 kg 2 Persons 11

Strona 58 - 3.9 Scissor Arm Control Cable

Table 2.4 Torque SpecificationsDirectional valve mounting bolts 28-32 lbf.in 2.16 – 3.61 Nm Wheel mounting bolts 70 lbf.ft 94.92 Nm Wheel motor cas

Strona 59 - MM147370AB1 M149724AA

SKYJACK, Page 1SJIII Compact Series1439093 Section 3SYSTEM COMPONENT IDENIFICATION AND SCHEMATICSTable of ContentsCharts3.1 Electrical Symbol Chart

Strona 60 - M149792AA

SKYJACK, Page 3SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance3.1 Electrical Symbol Chart

Strona 61 - M138023AA

SKYJACK, Page 4 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and Schematics3.2 Hydraulic Symbol Chart

Strona 62 - M147331AB_S3

SKYJACK, Page 5SJIII SeriesOperator’s Responsibility for MaintenanceAerial Platform Definition ...

Strona 63 - M147332AA_S3

SKYJACK, Page 5SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance3.3 Wire Number and Color C

Strona 64 - M149649AA1

SKYJACK, Page 6 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and SchematicsTo Left Wheel MotorUpper Po

Strona 65 - M149689AA1

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 7SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService an

Strona 66 - M147957AA

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 8 SJIII Compact Series1439093.6 Electrical Component Parts ListCONTROL (B+)NORMALLYCLOSEDCONTA

Strona 67 - M141511AB_S3

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 9SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService an

Strona 68 - M146648AA_S3

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 10 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification

Strona 69 - M130612AE

SKYJACK, Page 11SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance3.7 Platform Control Conso

Strona 70 - M147371AB

SKYJACK, Page 12 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and Schematics3.8 Base Control Console

Strona 71 - M147370AB

SKYJACK, Page 13SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance91011131215141612354678FRON

Strona 72 - M147810AA

SKYJACK, Page 14 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and Schematics3.10 Electrical Inverter

Strona 73 - M149688AA1

SKYJACK, Page 7SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceSKYJACK is continuously improving and expanding

Strona 74

SKYJACK, Page 15SJIII Compact Series143909 A B C D E F G H VZYXW3.11 Hydraulic Schematic - Model 3215ORIFICEF1RETURNFILTERPUM

Strona 75 - TROUBLESHOOTING INFORMATION

SJIII Compact Series143909SKYJACK, Page 16 A B C D E F G H VZYXW3.12 Hydraulic Schematic - Model 3219M138023AABLOCKMANIFOLDMB

Strona 76 - Table of Contents (Continued)

SKYJACK, Page 17SJIII Compact Series143909 A B C D E F G H VZYXW3.13 Main Manifold Harness and Holding Valve Harness (ANSI/CS

Strona 77

SJIII Compact Series143909SKYJACK, Page 18 A B C D E F G H VZYXW3.14 Main Manifold Harness and Holding Valve Harness (CE)M147

Strona 78 - Electrical System

SKYJACK, Page 19SJIII Compact Series143909 A B C D E F G H VZYXW3.15 Electrical Panel Diagram (ANSI/CSA)M149649AA1BACK VIEWFE

Strona 79 - Electrical System (Continued)

SJIII Compact Series143909SKYJACK, Page 20 A B C D E F G H VZYXW3.16 Electrical Panel Diagram (CE)M149689AA119B13B250259A5921

Strona 80

SKYJACK, Page 21SJIII Compact Series143909 A B C D E F G H VZYXW3.17 Electrical Panel Diagram (EE Rated)M147957AA++03BACK VIE

Strona 81

SJIII Compact Series143909SKYJACK, Page 22 A B C D E F G H VZYXWANSI/CSA - Model 32195768PIN 6 - N/UPIN 7 - 19 (BLACK)PIN 5 -

Strona 82

SKYJACK, Page 23SJIII Compact Series143909 A B C D E F G H VZYXWH1HORN220224V02 - WHITE22 - GREENFL-22FLASHING LIGHT (ANSI/CSA

Strona 83

SJIII Compact Series143909SKYJACK, Page 24 A B C D E F G H VZYXW3.20 Control Module and Beeper Diagram (CE)M130612AETO CONTRO

Strona 84

SKYJACK, Page 8 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceScope of this Manuala. This manual applies to t

Strona 85 - Hydraulic System

SKYJACK, Page 25SJIII Compact Series143909 A B C D E F G H VZYXW3.21 Electrical Schematic (ANSI/CSA - equipped with no option

Strona 86 - Hydraulic System (Continued)

SJIII Compact Series143909SKYJACK, Page 26 A B C D E F G H VZYXW3.22 Electrical Schematic (ANSI/CSA - equipped with all optio

Strona 87

SKYJACK, Page 27SJIII Compact Series143909 A B C D E F G H VZYXW3.23 Electrical Schematic (CE - equipped with all options)M14

Strona 88 - Load Sensing System - CE

SJIII Compact Series143909SKYJACK, Page 28 A B C D E F G H VZYXW3.24 Electrical Schematic (ANSI/CSA EE Rated - equipped with

Strona 89

SKYJACK, Page 29SJIII Compact Series143909 A B C D E F G H VZYXW3.25 Electrical Schematic (ANSI/CSA EE Rated - equipped with

Strona 90

SKYJACK, Page 1SJIII Compact Series1439094Section 4TROUBLESHOOTING INFORMATIONTable of ContentsIntroduction ...

Strona 91

SKYJACK, Page 2 SJIII Compact Series143909Table of Contents (Continued)4.3-5 Flash Code F05: Bad Height ...

Strona 92

SKYJACK, Page 3SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceIntroductionThe following pages contain a tabl

Strona 93 - PROCEDURES

SKYJACK, Page 4 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System4.1-1 All Controls Inoperat

Strona 94 - Platform

SKYJACK, Page 5SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)4.1-3 All Contro

Strona 95

SKYJACK, Page 9SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceWARNINGFailure to comply with your required res

Strona 96

SKYJACK, Page 6 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)7. Loose or bro

Strona 97

SKYJACK, Page 7SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)12. Open or defe

Strona 98

SKYJACK, Page 8 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)3. Open diode D

Strona 99

SKYJACK, Page 9SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)4.1-18 No Drive

Strona 100 - Green LED

SKYJACK, Page 10 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)7. Proportiona

Strona 101

SKYJACK, Page 11SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceHydraulic System4.2-1 All Functions Inoperat

Strona 102 - Not Used

SKYJACK, Page 12 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceHydraulic System (Continued)4.2-6 Platform

Strona 103

SKYJACK, Page 13SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceHydraulic System (Continued)4.2-10 Brake(s)

Strona 104

Load Sensing System - CESKYJACK, Page 14 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-1 Flash Code F0

Strona 105

Load Sensing System - CESKYJACK, Page 15SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-11 Flash Code F1

Strona 106

SKYJACK, Page 10 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceSafety PrecautionsKnow and understand the safet

Strona 107

Load Sensing System - CE (Continued)SKYJACK, Page 16 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-18

Strona 108

Load Sensing System - CE (Continued)SKYJACK, Page 17SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-26 F

Strona 109

Load Sensing System - CE (Continued)SKYJACK, Page 18 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-33

Strona 110

SKYJACK, Page 1SJIII Series5Section 5PROCEDURESList of ProceduresService and MaintenanceGeneral ...

Strona 111

SKYJACK, Page 3SJIII SeriesSection 5 - Procedures Service and MaintenanceGeneralThe following information is provided to assist you in the use and app

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SKYJACK, Page 4 SJIII SeriesSection 5 - ProceduresService and Maintenance5.1-2 OEM Controller TroubleshootingProblem1. The function will not operate

Strona 113

SKYJACK, Page 5SJIII SeriesSection 5 - Procedures Service and Maintenance5.1-3 OEM Controller switch wiringWIRE CHARTCOLOR FROM TOWHT/RED STEER LEFT

Strona 114

SKYJACK, Page 6 SJIII SeriesSection 5 - ProceduresService and MaintenanceBase5.2-1 System Relief Pressure Adjustment1. Locate the system pressure qu

Strona 115 - SKYJACK, Page 24 SJIII Series

SKYJACK, Page 7SJIII SeriesSection 5 - Procedures Service and Maintenance5.2-3 Electronic Tilt Switch Setup ProcedureThe following information is sup

Strona 116

SKYJACK, Page 8 SJIII SeriesSection 5 - ProceduresService and Maintenance14. Turn main disconnect switch to “ ” off position. 15. Remove jumpe

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